Silo systems are essential for storing and handling various materials in different industries. However, silo maintenance is often overlooked until problems arise that disrupt operations.
In this case study, we will share how DGC has helped its clients transition from reactive to scheduled silo cleaning, and how this proactive approach has resulted in a multitude of benefits.
DRAWBACKS OF REACTIVE CLEANING
PRODUCTION HALTS
When silos malfunction, the production process has to be stopped until the problem is fixed which causes delays and losses.
EXTENDED DOWNTIME
Cleaning silos with severe issues can take a long time, which can range from days to weeks.
RESOURCE-INTENSIVE CLEANING PROCESSES
Cleaning silos with deeply entrenched problems requires more manpower, equipment, and chemicals thus in turn increasing the costs and risks.
ADVANTAGES OF SCHEDULED CLEANING
A proactive scheduled approach means cleaning their silo’s on a regular basis – monthly, quarterly or annually – depending on the client's needs and production demands.
Scheduled cleaning has several advantages, such as:
ENHANCED OPERATIONAL CONTINUITY
By proactively addressing issues in a timely manner, unplanned stoppages are significantly reduced. Clients experience enhanced efficiency pertaining to smoother flow, minimizing disruptions and losses.
OPTIMIZED CAPACITY
Regular cleaning prevents issues such as lumps, build-ups, and bridging which impedes the silo's operational capacity. Maintaining optimal capacity ensures uninterrupted production and efficient resource utilization.
FINANCIAL EFFICIENCY
Scheduled cleaning is economically advantageous. Cleaning silos at regular intervals requires less time and resources than addressing deeply entrenched problems, which directly affects the profitability of the asset.
EXTENDING EQUIPMENT LIFESPAN
Routine cleaning prevents the deterioration of silo components caused by neglect or no maintenance. This extends the lifespan of silo equipment, reducing the need for costly repairs or complete replacements.
SCHEDULED SILO CLEANING IS A SMART INVESTMENT
One can see that silo cleaning is not a one-time task but a rather continuous process that requires regular attention and care. By switching from reactive to proactive silo cleaning practices, DGC’s clients were able to reap multiple benefits that enhanced their performance and competitiveness.
Contact us today to find out how we can help you achieve your operational excellence goals.
sales@dgrpint.com or sales@dgc-africa.com
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